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NCP1200AP60 Datasheet PDF : 16 Pages
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NCP1200A
Power Dissipation
The NCP1200A is directly supplied from the DC rail
through the internal DSS circuitry. The average current
flowing through the DSS is therefore the direct image of the
NCP1200A current consumption. The total power
dissipation can be evaluated using: (VHVDC 11 V) ICC2.
If we operate the device on a 250 VAC rail, the maximum
rectified voltage can go up to 350 VDC. However, as the
characterization curves show, the current consumption
drops at high junction temperature, which quickly occurs
due to the DSS operation. At TJ = 50°C, ICC2 = 1.7 mA for
the 61 kHz version over a 1 nF capacitive load. As a result,
the NCP1200A will dissipate 350 . 1.7 mA@TJ = 50°C =
595 mW. The SOIC8 package offers a
junctiontoambient thermal resistance RqJA of 178°C/W.
Adding some copper area around the PCB footprint will
help decreasing this number: 12 mm x 12 mm to drop RqJA
down to 100°C/W with 35 m copper thickness (1 oz.) or 6.5
mm x 6.5 mm with 70 m copper thickness (2 oz.). With this
later number, we can compute the maximum power
dissipation the package accepts at an ambient of 50°C:
Pmax
+
TJmax * TAmax
RqJA
+
750
mW
which
is
okay
with
our previous budget. For the DIP8 package, adding a
minpad area of 80 mm@ of 35 m copper (1 oz.), RqJA drops
from 100°C/W to about 75°C/W.
In the above calculations, ICC2 is based on a 1 nF output
capacitor. As seen before, ICC2 will depend on your
MOSFET’s Qg: ICC2 ICC1 + FSW x Qg. Final calculation
shall thus accounts for the total gatecharge Qg your
MOSFET will exhibit. The same methodology can be
applied for the 100 kHz version but care must be taken to
keep TJ below the 125°C limit with the D100 (SOIC)
version and activated DSS in highline conditions.
If the power estimation is beyond the limit, other
solutions are possible a) add a series diode with pin 8 (as
suggested in the above lines) and connect it to the half
rectified wave. As a result, it will drop the average input
voltage and lower the dissipation to:
350 @
p
2
@
1.7
m
+
380
mW
b)
put
an
auxiliary
winding
to
disable the DSS and decrease the power consumption to
VCC x ICC2. The auxiliary level should be thus that the
rectified auxiliary voltage permanently stays above 10 V (to
not reactivate the DSS) and is safely kept below the 16 V
maximum rating.
Overload Operation
In applications where the output current is purposely not
controlled (e.g. wall adapters delivering raw DC level), it is
interesting to implement a true shortcircuit protection. A
shortcircuit actually forces the output voltage to be at a low
level, preventing a bias current to circulate in the
optocoupler LED. As a result, the FB pin level is pulled up
to 4.2 V, as internally imposed by the IC. The peak current
setpoint goes to the maximum and the supply delivers a
rather high power with all the associated effects. Please note
that this can also happen in case of feedback loss, e.g. a
broken optocoupler. To account for this situation,
NCP1200A hosts a dedicated overload detection circuitry.
Once activated, this circuitry imposes to deliver pulses in a
burst manner with a low duty cycle. The system
autorecovers when the fault condition disappears.
During the startup phase, the peak current is pushed to the
maximum until the output voltage reaches its target and the
feedback loop takes over. This period of time depends on
normal output load conditions and the maximum peak
current allowed by the system. The timeout used by this IC
works with the VCC decoupling capacitor: as soon as the
VCC decreases from the UVLOH level (typically 12 V) the
device internally watches for an overload current situation.
If this condition is still present when the UVLOL level is
reached, the controller stops the driving pulses, prevents the
selfsupply current source to restart and puts all the circuitry
in standby, consuming as little as 350 mA typical (ICC3
parameter). As a result, the VCC level slowly discharges
toward 0.
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